Rare earth alternatives are as easy as mock apple pie

Every year, just a short walk from CleanSpeak’s home in Portsmouth, New Hampshire, the Strawbery Banke historic museum puts on seasonal reenactments of life during different periods in American history. The most consistently interesting are the World War II era reenactments, when rationing and shortages ruled everyday life.

Walk into the kitchen of the 1940’s home and the lady of the house might be making a cake with no flour or eggs, or an apple pie with no apples – yes, the old “mock apple pie” recipe from the back of the Ritz cracker box. During those years, in the kitchen and beyond, every time ingenuity met shortage, ingenuity won. Oleo margarine replaced butter because the military needed fat for explosives. Nylon replaced imported Asian silk in parachutes as it previously had in women’s stockings. A chicory concoction – a vile brew by the few firsthand accounts I’ve heard, but better than nothing – substituted for coffee.

So when China makes more noise about curtailing the flow of rare earths vital to the renewable energy industry, I can’t get too bunged up. We’ve been there before. We’ll figure it out.

This sanguine attitude runs counter to much of the prevailing wisdom in sustainability circles. China produces 95 percent of the world’s rare earth metals, and its plans to cut back exports have sent tremors through the sustainability community. Wind turbine and hybrid vehicle manufacturers need rare earths to produce ultra-efficient magnets and batteries. Magnets doped with rare earth metals called neodymium and dysprosium generate electricity more efficiently than conventional magnets, and are also smaller and lighter.

The problem with these wonder metals is that they’re so environmentally harmful to produce that it undercuts the sustainability quotient of every wind turbine with a rare earth magnet. “Rare earths” aren’t rare. They occur in much of the world, but they occur in such small concentrations that it takes extensive production processes to extract them from raw ore. None of these processes are what you might call tidy. The New York Times reported that the main rare earth-producing mine and refining area in China is surrounded by metallic-smelling air, strip-mined hills, acid-laden streams, and a reservoir overflowing with toxic, slightly radioactive sludge.

This is in the name of clean energy?

There has to be a better way, and ironically it might be China that helps find it. China claims it is curtailing rare earth exports because of production’s environmental toll. As a card-carrying cynic, I think it has a lot more to do with China wanting to use the metals itself to help corner the world market on wind turbines.

In either case, China’s decision is spurring research into rare earth alternatives. Hitachi has developed a hybrid engine that uses high-efficiency ferric oxide magnets instead of rare earth magnets. Toyota is also working on a non-rare-earth generator. U.K.-based Chorus Motors has produced a hybrid engine that substitutes innovative mechanics for rare earths. Disk drive manufacturers, another big rare earth consumer, are developing bigger and better flash drives that don’t need magnetic media. The nanomagnetism research group at Northeastern University in Boston is working on magnets that have the same strength as rare earth magnets with none of the toxicity. They’ve already succeeded in reducing the cost and environmental footprint of rare earth magnets, which bodes well for efforts to replace them altogether.

I don’t know if any of these are an equal substitute for rare earths, but it’s obvious we need one. Poisoning the earth and water to save the air just doesn’t add up. A pie made with real apples (and my Irish grandmother’s recipe) is still the gold standard, as rare earth magnets may always be. But if it will help the environment to take the bronze, serve me up some Ritz crackers soaked in cinnamon and lemon juice.

Mind the Gap

Just this year, government agencies around the globe, from the United States to Germany to New Zealand, have generated studies warning that world oil production is within a few years of peaking. Projections for peak world oil demand, however, don’t match up with the projected peak in production.

That mismatch is a problem which only gets worse once past the peak. Current world oil production models see a bumpy plateau that lasts a few years and then a decline rate of about five percent a year sets in as a lack of new discoveries fails to make up the difference. The gap between supply and demand quickly becomes a chasm.
Renewables – wind, solar, biofuels – are seen as a way to erase that gap, but practical realities intrude. Take wind and solar. They really aren’t drop-in replacements for most oil uses; most notably in transportation where some 70 percent of oil gets used. Electric cars are still in their Model T era (fancy dashboard electronics aside) and lack the nationwide infrastructure for refueling, maintenance and repair that took decades to build out for gasoline and diesel vehicles. Biofuels also have a number of shortcomings as petroleum replacements, starting with their lower energy density per unit and moving on to their small scale of production that will limit their ability to make any significant contribution to closing the gap.

So, how best to narrow the gap? Well, at the outset, peak oil largely presents a liquid fuels and transportation problem. A real focus on driving efficiencies into the transportation sector would be a good place to start. We’ve lived large for decades because energy has been cheap. That needs to change and the good news is that it can. Trains, for instance, are far more efficient for long haul freight, even if it’s a diesel locomotive doing the pulling. Shorter distance delivery can be done by electrified trucks. On the gasoline passenger car front, 40 miles per gallon is becoming the new 30 mpg here in the United States. And, of course, getting more people on better trains that go more places would be a big help.

The real gap, ultimately, might better be seen as the one between our current scale of living and the one that our current mastery of physics can support. Fortunately, work continues apace on that front, too.

Fossil fuels = slavery?

If you have any doubt about the power of messaging, consider how we talk about renewable energy.

If you want someone to oppose renewable energy, talk about dollars. If you want someone to embrace renewable energy, try comparing fossil fuel use to slavery. Point out how our stubborn consumption parallels history’s reluctance to relinquish the most horrifically cost-effective of all labor.

Dollars: The New York Times just published a withering story on how the relatively high cost of renewable energy is delaying and scuttling wind and solar projects. By cost, we mean the price you pay a utility for power generated by that means. In this light, renewables are a luxury we can’t afford. (Of course, rates never account for the long-term cost of climate change, including health care impacts, nor God forbid, ecocide. Nor do they account for the cost, in dollars and lives, of foreign wars to keep our oil coming.)

Now consider slavery: That’s right. Purely economic arguments sustained slavery, as they do unfettered fossil fuel consumption, long after it should have ended, University of Michigan Professor Andy Hoffman points out. Hundreds of businesses had vested interests in the continuation of slavery. Apologists for slavery warned that abolition would end our “way of life” and crush the economy. They argued for self-regulation and quotas under the premise that capping the quantity of enslaved human beings would somehow mitigate the disgrace.

You see parallel arguments today in the crusading defense of ratepayers against even the slightest increases, the fetishizing of big vehicles (that thing got a Hemi?), and merely token investments in renewables.

Writes Hoffman:

Just as few people saw a moral problem with slavery in the 18th century, few people in the 21st century see a moral problem with the burning of fossil fuels. Will people in 100 years look at us with the same incomprehension we feel towards 18th-century defenders of slavery? If we are to address the problem adequately, the answer to that question must be yes—our common atmosphere will no longer be seen as a free dumping ground for greenhouse gases and other pollutants. (via TreeHugger.com)

True? Melodramatic? Hyperbolic?

An inconvenient wrapper, or what Al Gore didn’t tell you about SunChips bags and climate change

The tissues next to the sink in the men’s room at work taunt me every time I stand at the slow-working hand dryer waiting for my hands to stop dripping. It only takes about 15-20 seconds under the dryer until I can go back to work, but drying my hands on tissues is even faster – maybe three seconds. Nevertheless, I resist the siren call of processed wood pulp. When I use the hand dryer, I’m not throwing anything out. Since the climate change debate started, I’ve been obsessed with throwing away as little as possible in favor of the “reduce, reuse, recycle” mantra. So I stand there with my hands under the dryer even though the paper product would be more convenient.

Convenience: a perfect segue from hand drying to junk food bags.

Frito Lay, maker of those quasi-healthy crunchy snacks called SunChips, recently embraced the “recycle” part of the 3R mantra by packaging SunChips in a compostable bag. That’s quite a leap up the sustainability index from the plastic bags that most snack food comes in. Most plastic never degrades completely, even in direct sunlight, because there’s nothing in plastic for microorganisms to eat . The compostable bags, by contrast, can be gone in a couple of weeks because they’re made of plant matter that microorganisms like just fine. Considering the amount of snack food Americans eat, Frito Lay’s biodegradable SunChips bag was definitely a step in the right direction.

It was a step right back when Frito Lay announced this week that it’s discontinuing the compostable bag because customers think it’s – waaaaaaaiiiiit for it – too loud. Apparently, the compostable bag’s molecular structure makes it snap, crackle and pop lustily every time a chip junkie sticks his/her paw into a handful of no-trans-fat flavor. Facebook groups like “I wanted SunChips but my roommate was sleeping…” and “Nothing is louder than a SunChips bag” cropped up in protest. Customers complained to Frito Lay, which decided to replace the compostable bags with plastic on all SunChip flavors except the original.

First of all, what kind of wusses have Americans become when the crinkling of a food bag turns us catatonic? How loud can one bag of chips be? Are people bleeding out of their ears because they had to go for that one extra handful of SunChips with lunch? No matter. A vocal slice of the populace don’t want their late-night munchie attacks broadcast over the SunChip BagNet, so 30 million plastic bags are heading back into the waste stream.

This is the wrong message for corporations to send the public. As a society, Americans need to throw away less. What we do throw away should be as biodegradable as possible. Packaging is a major contributor to pollution and landfill clutter. Frito Lay’s initial effort to make a mainstream consumer product more environmentally sustainable was the right message to the general public. Snuffing it wasn’t.

Here’s a radical solution for all of the people who think the SunChip bag is too loud. If you don’t want anyone to know you’re having a private moment with the SunChips bag – waaaaaaaaaaaaiiiit for it – take it OUTSIDE before you open it. You’ll get some fresh air with your healthy SunChips and maybe burn a few of them off as you walk from the couch to the porch for a fix. Ask Frito Lay to bring back the biodegradable bag. It might not be the convenient solution, but it’s the right one.

Now if you’ll pardon me, I have to hit the men’s room with my new fast but environmentally sustainable hand-drying solution: the backs of my pant legs.

A greener alternative to ethanol? I’ll drink to that!

Following up on my co-generation/symbiosis post from earlier this summer, I came across a great example of this principle in action the other day. This story explains how scientists at Edinburgh Napier University in Scotland have developed a way to turn two byproducts of whiskey production into a more-than-viable alternative to corn ethanol. Treading on stereotypes for a moment, I have to say this sort of discovery would seem destined to have been made by a Scottish or Irish scientist.

The article explains that the biofuel made from the byproducts, butanol, packs 30 percent more energy per unit than does ethanol, can be easily blended into gasoline at refineries, requires no modification to engines that use the blended fuel and does not pick up water, making it far easier to handle and use than the hydrophilic ethanol. This is all terrific, and from a symbiosis standpoint, the really good news is that it’s derived from a waste product created by a useful, needed, everyday manufacturing activity.

Truth be told, this isn’t the first time I’ve come across this sort of useful byproduct in distilling. CNET’s Martin LaMonica covered a story last year wherein Sierra Nevada Brewing entered into a partnership to turn its beer making leftovers into a feedstock for a home ethanol start-up. Out on the road, distilling byproducts are already helping save money while improving safety. Read all the way to the bottom of this Wall Street Journal article from 2009 and you’ll see that leftovers from the rum-making process are an effective supplement to road salt.

So while drinking and driving don’t mix, distilling and driving may be a rather different story.

How many earths do you require?

Eco science can boggle the mind, and it’s easy to drown in the data. Unless we can see, smell or feel an environmental threat, we tend to ignore it. So if you want to make a memorable point, dumb it down. Way down.

That’s what TreeHugger.com and the Global Footprint Network (GFN) have done with respect to natural resource consumption. Here, for example, is an environmental data point anyone can grasp:

If every human consumed natural resources like an American, we’d need five planet earths to support us.

Pretty simple way to represent complex information, isn’t it? The Global Footprint Network chart documents the fact that we, as a country and planet, consume more natural resources than the earth replenishes and generate waste faster than the planet can absorb it. The chart considers energy production, settlement, timber & paper harvest, food & fiber and seafood. It’s backed up by more data than any of us care to examine here.

The bottom line is we have a natural resources deficit. Having considered that, GFN, in another example of dumbing-down genius, declares that…

August 21 is Earth Overshoot Day.

That’s the day when we humans have used up the planet’s annual supply of resources. If you pretend we get a fresh start every Jan. 1, then August 21 is the day we go into deficit spending of our natural capital. If we were prevented from borrowing against the planet’s future, we’d run out of resources on that day. As consumption soars, Earth Overshoot Day comes earlier every year. Last year, it was Sept. 25.

Now that we know the day, do we know the solution to over-consumption? Well, that’s hard to dumb down. In addition to conventional sustainability measures, TreeHugger.com blogger Matthew McDermott recommends “radically reassessing how much stuff we believe is required for our happiness. Rejiggering what we believe to be needs and not just wants.”

He’s not alone. In fact, a minimalist trend is already under way, says the BBC, starting with young American urbanites digitizing their books and music and shedding large swaths of possessions, including homes.

That’s sounds smart.

And so does this personal ecological footprint calculator. Try it, and tell us how many planet earths you need to support your lifestyle. (I’d need 4.6. Ouch!)

A new selling point for renewable energy, courtesy of two former colonial powers

The New York Times front-page article on Portugal’s clean energy makeover is a must-read for anyone interested in sustainability. This warts-and-all profile of a small nation’s push to build a significant renewable energy economy is a big confidence booster if the sight of oil-soaked pelicans in the Gulf of Mexico has you down.

The short version is that Portugal and a handful of other small nations are way ahead in kicking the fossil fuel habit. Almost 45 percent of the electricity on Portugal’s national power grid is from renewable resources. Neighboring Spain, which recently opened a cutting-edge solar thermal plant, is having similar success to Portugal. Spain is expected to surpass every country except Portugal and Denmark for renewable energy production by 2025.

Spain and Portugal’s successes – and those of Denmark, Ireland, Iceland, Sweden, etc. – are helping renewable energy shake off a stubborn image consisting of high costs and low reliability. No, it hasn’t been a bed of organically grown roses in Portugal. Some Portuguese citizens have chafed at higher electric rates, but prices are expected to drop after the first generation of facilities is paid off. According to U.S.-based renewable energy consultant Alex Klein, however, the long-term benefits eclipse the short-term costs and extend way beyond economics. “The cost gap will close in the next decade, but what you get right away is an energy supply that is domestically controlled and safer,” Klein told the Times.

Now there’s a message that could even sell with the large swaths of the American public who don’t give a tinker’s damn about the environment – security. The more we rely on oil to power our economy, the less secure we are. Sarah Palin can chant “drill baby drill” until nuclear dawn, but the bald reality is that no amount of domestic drilling is going to get us off the imported oil crack pipe. The U.S. depends on other countries for 66 percent of our annual oil consumption. Every drop of oil under offshore waters or the Arctic National Wildlife refuge wouldn’t make a dent in that kind of demand.

Five, 10 or 20 years from now, when OPEC jacks up oil prices, or a military conflict cuts off the flow of Middle Eastern oil, who’s going to be more secure? The country that gets most of its energy from wind, solar, hydro and biomass, or the country with an IV line of tankers stretching across thousands of miles of ocean? Cue the Portuguese-accented laughter, please.

‘Salt’ plant and Duke study make solar outlook brighter

In Northern New England, where I live, the sun exists only in rumor and faint memory for weeks at a time. So when sustainable energy advocates talk solar, I think of my late-February pallor and mentally check out of the discussion. Long nights, short days of limited sun. Wind for my region maybe, but solar?

Well, yes, actually. Two news items that filtered through the excellent Inhabitat blog recently give hope to anyone who thinks the sun could help wean us off fossil fuels. The first comes from Sicily, where the energy company Enel recently fired up “Archimede” the world’s first utility-scale molten salt power plant. Archimede uses mirror concentrators to super-heat a molten salt solution circulating through a pipe array. The heat pipes power boilers that create steam to drive electrical turbines. The key to this system is that it can store energy for nights and cloudy days, much like the solar thermal systems I blogged about a while back. The combination of sodium nitrates and potassium salts in the system can accumulate heat for extended periods. That ability to ride out nights and cloudy days makes thermal solar more practical for sun-deprived areas like mine. Photovoltaic solar, the more widely known solar technology,  generates electricity directly from the sun’s rays instead of through turbines. It’s  most often associated with places like the American Southwest, which have weeks on end of uninterrupted sunshine.

But photovoltaic’s geographical limitations were never a technology problem, they were an economic problem. Solar panels work as well on a sunny New England day as they do on a sunny day anywhere else. They just didn’t work often enough to make them economically feasible because solar panels are expensive. Maybe not for much longer, though. Researchers at Duke University just released a study that says solar energy is now cheaper than nuclear energy, partly because the cost of panels is dropping. When it drops enough, it will be economically feasible to mount solar panels on rooftops to power air conditioners during hot summer days, or heat during clear, sunny winter days to reduce oil and coal consumption.

Now if I could just do something about that late February pallor …

Talking ’bout Co-g-g-generation

Before I read this story in the New York Times, it didn’t occur to me that milk and data centers would have much in common. In a nutshell, IT behemoth Hewlett Packard has calculated the biogas generated by manure from a 10,000 cow dairy operation could be harnessed to generate enough electricity to power a one megawatt data center.

“Information technology and manure have a symbiotic relationship,” said Chandrakant D. Patel, the director of H.P.’s sustainable information technology laboratory, which wrote the report.

And that’s the key word – symbiotic. The natural world is typically portrayed as a zero-sum competition for survival, red in tooth and claw. But in truth it’s equally true that the natural world is a story of highly efficient symbiotic, win-win arrangements – just like the dairy farm co-generation scheme.

From bacteria in our intestines to birds hanging out with crocodiles, natural systems are an ongoing lesson in symbiotic efficiency with nary a niche going unexploited. Human systems need to get more symbiotic. We’ve blogged before on increased efficiency perhaps being a more pressing near term need than alternate energy. Co-generation is a concept that seems a symbiotic natural.

The first Wiktionary definition of co-generation is “the production of heat and/or power from the waste energy of an industrial process.” The city of Aalborg, Denmark provides an example. An agreement with Aalborg Portland, the largest producer of ready-mixed concrete in Scandinavia, delivers surplus heat from the factory’s cement production process to the city’s district heating system (itself a great way to boost building heating efficiency, but that’s another post), providing heat for some 30,000 homes.

On this side of the Atlantic, our client Wheelabrator launched the first large-scale, commercially successful waste-to-energy project in the United States in 1975 providing an effective way to drive a new efficiency into the existing waste disposal process. Today Wheelabrator has five such plants generating almost 230 megawatts of electricity annually.

And co-generation can scale down to the business or even the individual home with technology that seems a closer fit to the second Wiktionary definition for cogeneration: “The simultaneous or serial production of heat and electricity from the same source”.

The world is facing hard choices about energy sources and usage. The efficiencies of co-generation present an opportunity to get more out of things we’re already doing – like walking, for instance.

Are we there yet? Time for energy efficiency to get its sexy on

How soon before we hit peak oil production? According to the U.S. military, it might be two years from now, or even less. If true, we’re well on our way to the real Energy Crisis. And the key to riding it out just might be efficiency technologies like that itchy pink insulation in your attic.

Peak oil is the point when the world’s oil production reaches its highest rate and begins its inevitable decline, creating an oil deficit relative to demand.

That will happen globally in 2012 with “severe” shortfalls on world markets by 2015, according to a report issued by the United States Joint Forces Command. The UK’s Guardian newspaper covered it. Peak oil in the U.S. has already passed. It was 1970 for the lower 48 states.

So we just fill the gap with all kinds of renewable energy projects, right? Wrong.

It will take decades to spool up replacement technologies and attendant infrastructure. See, oil is a very energy dense and convenient source of power. Battery technology is a long way from matching oil’s energy density, and it has its own “peak” problems (lithium doesn’t exactly grown on trees). It will also need a materials-intensive charging infrastructure program to even begin propelling the millions of passenger cars currently on the road. Bio-fuels? Also not as energy-dense as petroleum, meaning you’d have to produce a hell of a lot more of it to replace a lesser volume of petroleum. Also, bio-fuels have a raft of production scaling issues that are, again, many years away from being addressed (let’s talk dry materials storage and handling!). Oh, and ethanol tends to pick up water easily and is fairly corrosive, so the existing gasoline pipeline transportation infrastructure isn’t well-suited to handling it.

Without a couple decades to work through these problems, we’d be better off focusing not on producing replacement fuels, but increasing efficiency – making the most of what’s at hand.

For instance, let’s tighten up our buildings. Buildings account for almost 50 percent of energy consumption in the U.S. (and a proportionate share of carbon emissions), according to the EIA. As we gin up those turbines, let’s be retrofitting the building sector – utilizing everything from smart glass like SAGE to advanced insulation materials and onsite combined heat units. And build this stuff into new construction.

Dare I suggest telecommuting? We’ve spent decades building a robust, intercontinental Internet. Surely it can handle remote workers, ecommerce and funny cat clips on YouTube.

Efficiency measures like these are in our collective DNA. A market-based economy is supposed to excel at efficiency and we’re generally good at it when we make the effort. Unfortunately, the easy availability of cheap energy has limited its appeal to date. Why insulate if heating oil is cheaper than Pepsi?

Back in December of 2009, President Obama unveiled a program of incentives to drive efficiency behaviors – and jobs – which subsequently became known as “cash for caulkers.” This passage from the linked article is telling:   “I know the idea may not be very glamorous, although I get really excited about it,” Obama chuckled as he described the discussion at a roundtable on job creation he took part in just before his remarks. “Insulation is sexy stuff.”

I agree, but for most folks, we’ll need to sex it up a bit, as the Brits say. There’s an image problem with energy efficiency. Ever since President Carter put on a sweater and went on national television in February of 1977 to say that we’d have to turn down the thermostat to build a better future, the concept of efficiency has been firmly wedded to that of sacrifice, rather than something sexier, like, say progress. Efficiency is a topic ripe for an extreme makeover.

So how, exactly, do we make energy efficiency sexy? More about that in my next post.